Wastewater Industry Applications for Direct Steam Injection Heating:
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Anaerobic Digestion
The ProSonix Direct Steam Injection sludge heater is
designed to handle high viscosity and difficult to pump
sludges. The ProSonix heater’s ability to maintain
accurate temp control, makes it well suited for Mesophilic, Thermophilic, and Pasteurization
applications. The ProSonix heater design allows for single pass temperature rise eliminating the need
for multiple stage heat exchanger layout and reducing pump demands.
Aerobic Digestion
The ProSonix heater is well suited for preheating of incoming sludges and waste streams for Aerobic
digestion ponds or tanks.
Agricultural Waste Processing - Biogas
The ProSonix heater is well suited for heating agricultural wastes such as manure, for anaerobic
digester processing and the production of methane.
Deactivation
The ProSonix Steam Injection heater provides accurate temperature control and ease of maintenance for
continuous flow treatment of bio-waste. The ProSonix heater can maintain and hold a preset
temperature to effectively kill and neutralize living cells for sludge pasteurization.
On Demand Hot Water
ProSonix will heat water instantly and on demand to any desired
temperature before it enters a batch process, reducing the cycle
time and increasing productivity.
General Plant Clean Up
The ProSonix heater is the answer for general plant sanitation. Its unique design provides hot water at a
precisely controlled temperature over a wide operating range. Only ProSonix can accommodate wide
variations in water flows and frequent start-stop applications such as hose stations and still deliver
accurately controlled hot water on demand. It is ideal for a central heating system for all your plant
sanitation and clean up needs.

To receive additional information on ProSonix equipment or to have a representative contact you, please call 1-800-849-1130 or for electronic requests, please click on: "Contact ProSonix"
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The ProSonix sludge heater is designed to successfully handle sludge heating for high
viscosity and difficult to pump sludge’s. Some features worth noting:
- Single pass sludge heating thus eliminating the need for multiple stage heat
exchanger layout.
- Precise Temperature Control typically +/- 1 °F
- Low pressure drop (typically 1-2 psig) allows for better sludge pump control and saves
energy by reducing demand on the sludge pumps
- No Plugging or Fouling as associated with traditional heaters
- Angled Diffuser Design minimizes hand up points for fibrous materials
- Reduced Installation Costs with no need for dedicated floor space
Useful Links:
Click on one of the links
below for information on
ProSonix sludge heating
solutions: