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Category: Case Studies

October 30, 2025
How a Chemical Plant Turned Waste Steam into Reliable Tank Heating with ProSonix DSI Heaters

Case Study: How a Chemical Plant Turned Waste Steam into Reliable Tank Heating with ProSonix DSI Heaters

As plants look to improve energy efficiency and reduce waste, capturing low pressure steam for process heating can offer major savings. The Challenge A large […]
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October 9, 2025
Solving a common white water challenge with reliable, consistent heating

Case Study: Solving a common white water challenge with reliable, consistent heating

The Challenge A large, integrated paper mill was struggling with maintaining temperature in its white water system. White water temperature is critical for fiber dispersion, […]
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July 30, 2025

Case Study: Eliminating Heating Bottlenecks in Jacketed Reactors with Direct Steam Injection

The Challenge A pharmaceutical manufacturing facility was experiencing significant bottlenecks in its batch reactor operations due to the reliance on traditional steam-heated reactor jackets. This […]
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June 4, 2025

Case Study: Angled I-Series Heater for Ethanol Production

The Challenge A large-scale ethanol producer was experiencing operational issues and high maintenance costs with their existing jet cooker system. Traditionally, jet cookers are used […]
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March 25, 2025
rail car washing solutions

Rail car washing with Prosonix heater results in significant savings and improved performance

The Challenge A large industrial facility handling oils and chemicals faced significant issues with their tank car cleaning process. The cleaning system required precise control […]
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December 3, 2024

RO Water for Boiler Systems at Power Plant

The Challenge An electricity-generating power plant has high-pressure steam (600 psi) and was looking to heat the incoming boiler feed water to feed through reverse […]
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November 15, 2024
water heating solutions for industrial laundry

Maximizing Savings and Sustainability: A Heating Solution for Industrial Laundry 

The Challenge An industrial laundry company was dealing with rising energy costs, inefficiencies in their hot water heating system, and increasing expenses for chemicals and […]
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February 16, 2024

Solving 180°F USDA Hot Water Problem at Meat Processing Plant

A reliable supply of very hot (180°F, 82°C) water is critical to meet sanitation needs in meat processing plants. A large meat processing plant located […]
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Contact the direct steam injection heating experts at ProSonix® today to learn more about our process-driven solutions and energy saving designs.

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To learn more about ProSonix steam, water and slurry heating capabilities, contact us for more information and to discuss your application requirements.

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Recent Posts

  • On-Demand Hot Water: Making Sanitation 100% Reliable in Post-Fill and Packaging
  • Case Study: How a Chemical Plant Turned Waste Steam into Reliable Tank Heating with ProSonix DSI Heaters
  • Case Study: Solving a common white water challenge with reliable, consistent heating

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CONTACT
  • Call us today!
  • 800-849-1130